
Custom Front Suspension
GOAL
Improve handling over sprint races and package new brake caliper
HIGH-PERFORMANCE SOLUTION
​​
Constraints
-
Minimize chassis modifications
-
Package everything into 15x10 wheel
​
Design
-
Modified mounting brackets with new hole to improve roll center
-
New front upright made from steel sheet for DIY assembly
-
Bump steer reduced with adjustment designed into upright
​
Results
-
Handling balance consistent during 45 min sprint races
-
More cornering grip available through sprint race




Suspension Tuning Data
GOAL
Collect baseline data for chassis setup
HIGH-PERFORMANCE SOLUTION
​​
-
OEM hall-effect ride sensors installed with custom mounting brackets on all four corners
-
Used damper histogram to tune damper rebound​
-
-
8 ch infrared tire temp sensors added to all four corners​
-
Verified dynamic camber with temperature distributions​
-
-
Pitot tube added to front bumper and surface pressure taps to spoiler
-
Estimated downforce produced by spoiler​
-





Intake Boost Pipe
GOAL
Develop single piece boost pipe for K20 with drive-by-wire throttle
HIGH-PERFORMANCE SOLUTION
​​​
-
Aluminum metal 3D printing used to create smooth taper transitions
-
Uses same mounting bolts for 68mm DBW throttle
-
Included TMAP pre-throttle sensor for performance data logging​

