
Bespoke Design
Mechanical part design is one of our specialties. We can quickly turn ideas into functional prototypes including:
​​
-
Complete technical data packages ready to send out for fabrication, from single parts to whole assemblies
-
Part and assembly strength and stiffness analysis​
-
Mechanisms and actuators for end of arm tooling or active aerodynamics
-
Design files for rapid prototyping
-
Modifications to existing designs to improve manufacturability
​
Whether you are looking to build an unlimited time attack car or just need some custom adapters designed we are happy to help right size our bespoke design service to fit your needs.



3D Scanning / Reverse Engineering
We use 3D scanning to collect detailed data to support a variety of other development work such as:
​
-
Packaging new components in existing vehicles or machines
-
​Create digital models of existing parts for analysis or modification
-
Determine critical feature dimensions to reproduce out of production parts
-
Support custom component design
​
Whether you are looking to start a large design project or want some help getting models for your own design project we are happy to help and can right size our 3D scanning and reverse engineering service to fit your needs.



Performance Analysis
We use data and simulation tools to make informed decisions about how we can maximize performance, this saves time and money by targeting the high value areas of a project.
​​
Analysis for Motorsports:
-
Understand principle design sensitivities, such as power vs aerodynamics for lap time​
-
Analyze suspension kinematics for optimal alignment
-
Spec spring rates for grip and balance
-
Spec brake components for improved feel and balance
​
Analysis for Manufacturing:
-
Understand principle design sensitivities, such as servo motor size and power vs cycle time and motion profile
-
Kinematic and dynamic analysis of mechanical and electronic cams
-
Process bottlenecks and where automation adds value
​
Whether you are working on new race car or product or just want to get some numbers to help make the next performance improvement to your process we are happy to help right size our performance analysis service to fit your needs.



Data Acquisition & Analysis
Collecting actual performance data in real-time is critical to verifying designs and determining where to focus on next or simply establish a baseline to build from.
​​​
Data for Motorsports:
-
Specify, install, configure data acquisition and logging systems
-
Sensor design, fabrication, and calibration​
-
Development of custom templates and math channels to make it easy to analyze the data
​
Data for Manufacturing:
-
Specify process parameters to log data from
-
Develop stand-alone data collection systems for applications that cannot log data
-
Support development of statistical process control strategies on new or legacy processes
​
Whether you are establishing the foundation for lights out automation or simply want to get more from your lap timer we are happy to help right size our data acquisition service to fit your needs.



Prototype Fabrication
Building functional prototypes from bespoke designs is something we have a lot of experience with across a wide range of fabrication techniques:
​
On-site quick-turn methods:
-
Sheet metal and tubular components TIG and/or MIG welded together
-
Plastic 3D printing for functional parts and fit-up checks
​
Off-site quick-turn methods:
-
Milling and turning of billet components typically in steel and aluminum alloys
-
Metal 3D printing to take advantage of complex geometries
​
From small parts we can easily fabricate to larger projects where we work with partners to provide full capability we can make sure you get quality parts made to meet your performance needs.​​

